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A 4-month project scoped and delivered from concept to functional prototype: PM2.5, environmental sensing (temperature, humidity, pressure), GPS, and a portable case—planned, prioritized, and iterated on a Raspberry Pi platform.
Prioritized PM2.5, BME680 (temperature, humidity, pressure, gas), and GPS to maximize learning value and coverage while keeping the build feasible on Raspberry Pi.
Planned a data-quality approach using counting statistics (Poisson) and comparison of datasets (e.g., indoor vs. outdoor) to benchmark signal reliability.
Structured circuit exploration (RC, PIN diode, step-up, signal amplification) and analog/digital signal handling as milestones to de-risk integration.
Defined constraints for screen, battery, and Raspberry Pi; used these as non-negotiables to guide CAD, layout, and future manufacturability decisions.
Studied radiation concepts (activity, decay types/chains) and set initial scope. Selected Raspberry Pi and mapped target sensor interfaces.
Defined a validation plan using stochastic processes and Poisson statistics; compared datasets (indoor vs. outdoor) to establish baselines.
Sequenced component ordering and circuit exploration (RC, PIN diode, step-up, amplification) to reduce integration risk before full stack assembly.
Planned and implemented a Python-based DAQ path on Raspberry Pi; organized code and version control to compare and converge on the final approach.
Guided CAD around fixed dimensions and assembly flow; executed a 3D-printed body with a laser-cut plywood top, iterating for fit and accessibility.
Processing and data acquisition hub
Temperature, humidity, pressure, gas
Air-quality particulate readings
Location tagging for measurements
Sensor interfacing and data handling
Custom enclosure with laser-cut top
Fit & Access Risks: The screen initially exceeded the case spec; PM2.5 placement blocked USB access; the magnetic lid misaligned. I captured these as high-impact issues and set dimensional constraints for the screen, battery, and Raspberry Pi to guide revisions.
Trade-offs & Decisions: Explored hinge options and refined layout to protect the screen and improve access. Printer size limits required splitting the body for print—this informed the assembly plan and future manufacturing considerations.
Thermals & Layout: Added ventilation/fan mounting holes and re-oriented the PM2.5 sensor vertically to avoid port conflicts while maintaining function.
Looking Ahead: For scale, injection molding would remove the print split and enable thinner walls. Future compartments for electronics would further improve serviceability.